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FAA FAR Part 23 E
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Subpart E--Powerplant
General
23.901 Installation.
23.903 Engines.
23.904 Automatic power reserve system.
23.905 Propellers.
23.907 Propeller vibration.
23.909 Turbocharger systems.
23.925 Propeller clearance.
23.929 Engine installation ice protection.
23.933 Reversing systems.
23.934 Turbojet and turbofan engine thrust reverser systems
tests.
23.937 Turbopropeller-drag limiting systems.
23.939 Powerplant operating characteristics.
23.943 Negative acceleration.
Fuel System
23.951 General.
23.953 Fuel system independence.
23.954 Fuel system lightning protection.
23.955 Fuel flow.
23.957 Flow between interconnected tanks.
23.959 Unusable fuel suppy.
23.961 Fuel system hot weather operation.
23.963 Fuel tanks: General.
23.965 Fuel tank tests.
23.967 Fuel tank installation.
23.969 Fuel tank expansion space.
23.971 Fuel tank sump.
23.973 Fuel tank filler connection.
23.975 Fuel tank vents and carburetor vapor vents.
23.977 Fuel tank outlet.
23.979 Pressure fueling systems.
Fuel System
Components
23.991 Fuel pumps.
23.993 Fuel system lines and fittings.
23.994 Fuel system components.
23.995 Fuel valves and controls.
23.997 Fuel strainer or filter.
23.999 Fuel system drains.
23.1001 Fuel jettisoning system.
Oil System
23.1011 General.
23.1013 Oil tanks.
23.1015 Oil tank tests.
23.1017 Oil lines and fittings.
23.1019 Oil strainer or filter.
23.1021 Oil system drains.
23.1023 Oil radiators.
23.1027 Propeller feathering system.
Cooling
23.1041 General.
23.1043 Cooling tests.
23.1045 Cooling test procedures for turbine engine powered
airplanes.
23.1047 Cooling test procedures for reciprocating
engine-powered airplanes.
Liquid Cooling
23.1061 Installation.
23.1063 Coolant tank tests.
Induction
System
23.1091 Air induction system.
23.1093 Induction system icing protection.
23.1095 Carburetor deicing fluid flow rate.
23.1097 Carburetor deicing fluid system capacity.
23.1099 Carburetor deicing fluid system detail design.
23.1101 Induction air preheater design.
23.1103 Induction system ducts.
23.1105 Induction system screens.
23.1107 Induction system filters.
23.1109 Turbocharger bleed air system.
23.1111 Turbine engine bleed air system.
Exhaust System
23.1121 General.
23.1123 Exhaust system.
23.1125 Exhaust heat exchangers.
Powerplant Controls and
Accessories
23.1141 Powerplant controls: General.
23.1142 Auxiliary power unit controls.
23.1143 Engine controls.
23.1145 Ignition switches.
23.1147 Mixture controls.
23.1149 Propeller speed and pitch controls.
23.1153 Propeller feathering controls.
23.1155 Turbine engine reverse thrust and propeller pitch
settings below the flight regime.
23.1157 Carburetor air temperature controls.
23.1163 Powerplant accessories.
23.1165 Engine ignition systems.
Powerplant Fire
Protection
23.1181 Designated fire zones; regions included.
23.1182 Nacelle areas behind firewalls.
23.1183 Lines, fittings, and components.
23.1189 Shutoff means.
23.1191 Firewalls.
23.1192 Engine accessory compartment diaphragm.
23.1193 Cowling and nacelle.
23.1195 Fire extinguishing systems.
23.1197 Fire extinguishing agents.
23.1199 Extinguishing agent containers.
23.1201 Fire extinguishing systems materials.
23.1203 Fire detector system.
Authority: 49 U.S.C. 106(g), 40113, 44701-44702,
44704.
Source: Docket No. 4080, 29 FR 17955, Dec. 18. 1964; 30 FR
258, Jan. 9, 1965, unless otherwise noted.
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General:
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Sec. 23.901 Installation.
(a) For the purpose of this part, the airplane powerplant
installation includes each component that--
(1) Is necessary for propulsion; and
(2) Affects the safety of the major propulsive units.
(b) Each powerplant installation must be constructed and
arranged to--
(1) Ensure safe operation to the maximum altitude for
which approval is requested.
(2) Be accessible for necessary inspections and
maintenance.
(c) Engine cowls and nacelles must be easily removable or
openable by the pilot to provide adequate access to and
exposure of the engine compartment for preflight checks.
(d) Each turbine engine installation must be constructed
and arranged to--
(1) Result in carcass vibration characteristics that do
not exceed those established during the type certification
of the engine.
(2) Provide continued safe operation without a hazardous
loss of power or thrust while being operated in rain for at
least three minutes with the rate of water ingestion being
not less than four percent, by weight, of the engine
induction airflow rate at the maximum installed power or
thrust approved for takeoff and at flight idle.
(e) The installation must comply with--
(1) The instructions provided under the engine type
certificate and the propeller type certificate.
(2) The applicable provisions of this subpart.
(f) Each auxiliary power unit installation must meet the
applicable portions of this part.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-7, 34 FR 13092, Aug. 13, 1969; Amdt.
23-18, 42 FR 15041, Mar. 17, 1977; Amdt. 23-29, 49 FR 6846,
Feb. 23, 1984; Amdt. 23-34, 52 FR 1832, Jan. 15, 1987; Amdt.
23- 34, 52 FR 34745, Sept. 14, 1987; Amdt. 23-43, 58 FR
18970, Apr. 9, 1993; Amdt. 23-51, 61 FR 5136, Feb. 9,
1996]
Sec. 23.903 Engines.
(a) Engine type certificate.
(1) Each engine must have a type certificate and must
meet the applicable requirements of part 34 of this
chapter.
(2) Each turbine engine must either--
(i) Comply with Sec. 33.77 of this chapter in effect on
October 31, 1974, or as later amended; or
(ii) Be shown to have a foreign object ingestion service
history in similar installation locations which has not
resulted in any unsafe condition.
(b) Turbine engine installations. For turbine engine
installations--
(1) Design precautions must be taken to minimize the
hazards to the airplane in the event of an engine rotor
failure or of a fire originating inside the engine which
burns through the engine case.
(2) The powerplant systems associated with engine control
devices, systems, and instrumentation must be designed to
give reasonable assurance that those operating limitations
that adversely affect turbine rotor structural integrity
will not be exceeded in service.
(c) Engine isolation. The powerplants must be arranged
and isolated from each other to allow operation, in at least
one configuration, so that the failure or malfunction of any
engine, or the failure or malfunction (including destruction
by fire in the engine compartment) of any system that can
affect an engine (other than a fuel tank if only one fuel
tank is installed), will not:
(1) Prevent the continued safe operation of the remaining
engines; or
(2) Require immediate action by any crewmember for
continued safe operation of the remaining engines.
(d) Starting and stopping (piston engine).
(1) The design of the installation must be such that risk
of fire or mechanical damage to the engine or airplane, as a
result of starting the engine in any conditions in which
starting is to be permitted, is reduced to a minimum. Any
techniques and associated limitations for engine starting
must be established and included in the Airplane Flight
Manual, approved manual material, or applicable operating
placards. Means must be provided for--
(i) Restarting any engine of a multiengine airplane in
flight, and
(ii) Stopping any engine in flight, after engine failure,
if continued engine rotation would cause a hazard to the
airplane.
(2) In addition, for commuter category airplanes, the
following apply:
(i) Each component of the stopping system on the engine
side of the firewall that might be exposed to fire must be
at least fire resistant.(ii) If hydraulic propeller
feathering systems are used for this purpose, the feathering
lines must be at least fire resistant under the operating
conditions that may be expected to exist during
feathering.
(e) Starting and stopping (turbine engine). Turbine
engine installations must comply with the following:
(1) The design of the installation must be such that risk
of fire or mechanical damage to the engine or the airplane,
as a result of starting the engine in any conditions in
which starting is to be permitted, is reduced to a minimum.
Any techniques and associated limitations must be
established and included in the Airplane Flight Manual,
approved manual material, or applicable operating
placards.
(2) There must be means for stopping combustion within
any engine and for stopping the rotation of any engine if
continued rotation would cause a hazard to the airplane.
Each component of the engine stopping system located in any
fire zone must be fire resistant. If hydraulic propeller
feathering systems are used for stopping the engine, the
hydraulic feathering lines or hoses must be fire
resistant.
(3) It must be possible to restart an engine in flight.
Any techniques and associated limitations must be
established and included in the Airplane Flight Manual,
approved manual material, or applicable operating
placards.
(4) It must be demonstrated in flight that when
restarting engines following a false start, all fuel or
vapor is discharged in such a way that it does not
constitute a fire hazard.
(f) Restart envelope. An altitude and airspeed envelope
must be established for the airplane for in-flight engine
restarting and each installed engine must have a restart
capability within that envelope.
(g) Restart capability. For turbine engine powered
airplanes, if the minimum windmilling speed of the engines,
following the in-flight shutdown of all engines, is
insufficient to provide the necessary electrical power for
engine ignition, a power source independent of the
engine-driven electrical power generating system must be
provided to permit in-flight engine ignition for
restarting.
[Amdt. 23-14, 38 FR 31822, Nov. 19, 1973, as amended
by Amdt. 23-17, 41 FR 55464, Dec. 20, 1976; Amdt. 23-26, 45
FR 60171, Sept. 11, 1980; Amdt. 23-29, 49 FR 6847, Feb. 23,
1984; Amdt. 23-34, 52 FR 1832, Jan. 15, 1987; Amdt. 23- 40,
55 FR 32861, Aug. 10, 1990; Amdt. 23-43, 58 FR 18970, Apr.
9, 1993; Amdt. 23-51, 61 FR 5136, Feb. 9, 1996]
Sec. 23.904 Automatic power reserve
system.
If installed, an automatic power reserve (APR) system
that automatically advances the power or thrust on the
operating engine(s), when any engine fails during takeoff,
must comply with appendix H of this part.
[Amdt. 23-43, 58 FR 18970, Apr. 9, 1993]
Sec. 23.905 Propellers.
(a) Each propeller must have a type certificate.
(b) Engine power and propeller shaft rotational speed may
not exceed the limits for which the propeller is
certificated.
(c) Each featherable propeller must have a means to
unfeather it in flight.
(d) Each component of the propeller blade pitch control
system must meet the requirements of Sec. 35.42 of this
chapter.
(e) All areas of the airplane forward of the pusher
propeller that are likely to accumulate and shed ice into
the propeller disc during any operating condition must be
suitably protected to prevent ice formation, or it must be
shown that any ice shed into the propeller disc will not
create a hazardous condition.
(f) Each pusher propeller must be marked so that the disc
is conspicuous under normal daylight ground conditions.
(g) If the engine exhaust gases are discharged into the
pusher propeller disc, it must be shown by tests, or
analysis supported by tests, that the propeller is capable
of continuous safe operation.
(h) All engine cowling, access doors, and other removable
items must be designed to ensure that they will not separate
from the airplane and contact the pusher propeller.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-26, 45 FR 60171, Sept. 11, 1980; Amdt.
23-29, 49 FR 6847, Feb. 23, 1984; Amdt. 23-43, 58 FR 18970,
Apr. 9, 1993]
Sec. 23.907 Propeller
vibration.
(a) Each propeller other than a conventional fixed-pitch
wooden propeller must be shown to have vibration stresses,
in normal operating conditions, that do not exceed values
that have been shown by the propeller manufacturer to be
safe for continuous operation. This must be shown by--
(1) Measurement of stresses through direct testing of the
propeller;
(2) Comparison with similar installations for which these
measurements have been made; or
(3) Any other acceptable test method or service
experience that proves the safety of the installation.
(b) Proof of safe vibration characteristics for any type
of propeller, except for conventional, fixed-pitch, wood
propellers must be shown where necessary.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-51, 61 FR 5136, Feb. 9, 1996]
Sec. 23.909 Turbocharger
systems.
(a) Each turbocharger must be approved under the engine
type certificate or it must be shown that the turbocharger
system, while in its normal engine installation and
operating in the engine environment--
(1) Can withstand, without defect, an endurance test of
150 hours that meets the applicable requirements of Sec.
33.49 of this subchapter; and
(2) Will have no adverse effect upon the engine.
(b) Control system malfunctions, vibrations, and abnormal
speeds and temperatures expected in service may not damage
the turbocharger compressor or turbine.
(c) Each turbocharger case must be able to contain
fragments of a compressor or turbine that fails at the
highest speed that is obtainable with normal speed control
devices inoperative.
(d) Each intercooler installation, where provided, must
comply with the following--
(1) The mounting provisions of the intercooler must be
designed to withstand the loads imposed on the system;
(2) It must be shown that, under the installed vibration
environment, the intercooler will not fail in a manner
allowing portions of the intercooler to be ingested by the
engine; and
(3) Airflow through the intercooler must not discharge
directly on any airplane component (e.g., windshield) unless
such discharge is shown to cause no hazard to the airplane
under all operating conditions.
(e) Engine power, cooling characteristics, operating
limits, and procedures affected by the turbocharger system
installations must be evaluated. Turbocharger operating
procedures and limitations must be included in the Airplane
Flight Manual in accordance with Sec. 23.1581.
[Amdt. 23-7, 34 FR 13092, Aug. 13, 1969, as amended
by Amdt. 23-43, 58 FR 18970, Apr. 9, 1993]
Sec. 23.925 Propeller
clearance.
Unless smaller clearances are substantiated, propeller
clearances, with the airplane at the most adverse
combination of weight and center of gravity, and with the
propeller in the most adverse pitch position, may not be
less than the following:
(a) Ground clearance. There must be a clearance of at
least seven inches (for each airplane with nose wheel
landing gear) or nine inches (for each airplane with tail
wheel landing gear) between each propeller and the ground
with the landing gear statically deflected and in the level,
normal takeoff, or taxing attitude, whichever is most
critical. In addition, for each airplane with conventional
landing gear struts using fluid or mechanical means for
absorbing landing shocks, there must be positive clearance
between the propeller and the ground in the level takeoff
attitude with the critical tire completely deflated and the
corresponding landing gear strut bottomed. Positive
clearance for airplanes using leaf spring struts is shown
with a deflection corresponding to 1.5g.
(b) Aft-mounted propellers. In addition to the clearances
specified in paragraph (a) of this section, an airplane with
an aft mounted propeller must be designed such that the
propeller will not contact the runway surface when the
airplane is in the maximum pitch attitude attainable during
normal takeoffs and landings.
(c) Water clearance. There must be a clearance of at
least 18 inches between each propeller and the water, unless
compliance with Sec. 23.239 can be shown with a lesser
clearance.
(d) Structural clearance. There must be--
(1) At least one inch radial clearance between the blade
tips and the airplane structure, plus any additional radial
clearance necessary to prevent harmful vibration;
(2) At least one-half inch longitudinal clearance between
the propeller blades or cuffs and stationary parts of the
airplane; and
(3) Positive clearance between other rotating parts of
the propeller or spinner and stationary parts of the
airplane.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-43, 58 FR 18971, Apr. 9, 1993; Amdt.
23-51, 61 FR 5136, Amdt. 23-48, 61 FR 5148, Feb. 9,
1996]
Sec. 23.929 Engine installation ice
protection.
Propellers (except wooden propellers) and other
components of complete engine installations must be
protected against the accumulation of ice as necessary to
enable satisfactory functioning without appreciable loss of
thrust when operated in the icing conditions for which
certification is requested.
[Amdt. 23-14, 33 FR 31822, Nov. 19, 1973, as amended
by Amdt. 23-51, 61 FR 5136, Feb. 9, 1996]
Sec. 23.933 Reversing
systems.
(a) For turbojet and turbofan reversing systems.
(1) Each system intended for ground operation only must
be designed so that, during any reversal in flight, the
engine will produce no more than flight idle thrust. In
addition, it must be shown by analysis or test, or both,
that--
(i) Each operable reverser can be restored to the forward
thrust position; or
(ii) The airplane is capable of continued safe flight and
landing under any possible position of the thrust
reverser.
(2) Each system intended for in-flight use must be
designed so that no unsafe condition will result during
normal operation of the system, or from any failure, or
likely combination of failures, of the reversing system
under any operating condition including ground operation.
Failure of structural elements need not be considered if the
probability of this type of failure is extremely remote.
(3) Each system must have a means to prevent the engine
from producing more than idle thrust when the reversing
system malfunctions; except that it may produce any greater
thrust that is shown to allow directional control to be
maintained, with aerodynamic means alone, under the most
critical reversing condition expected in operation.
(b) For propeller reversing systems.
(1) Each system must be designed so that no single
failure, likely combination of failures or malfunction of
the system will result in unwanted reverse thrust under any
operating condition. Failure of structural elements need not
be considered if the probability of this type of failure is
extremely remote.
(2) Compliance with paragraph (b)(1) of this section must
be shown by failure analysis, or testing, or both, for
propeller systems that allow the propeller blades to move
from the flight low-pitch position to a position that is
substantially less than the normal flight, low-pitch
position. The analysis may include or be supported by the
analysis made to show compliance with Sec. 35.21 for the
type certification of the propeller and associated
installation components. Credit will be given for pertinent
analysis and testing completed by the engine and propeller
manufacturers.
[Amdt. 23-43, 58 FR 18971, Apr. 9, 1993, as amended
by Amdt. 23-51, 61 FR 5136, Feb. 9, 1996]
Sec. 23.934 Turbojet and turbofan
engine thrust reverser systems tests.
Thrust reverser systems of turbojet or turbofan engines
must meet the requirements of Sec. 33.97 of this chapter or
it must be demonstrated by tests that engine operation and
vibratory levels are not affected.
[Amdt. 23-43, 58 FR 18971, Apr. 9, 1993]
Sec. 23.937 Turbopropeller-drag
limiting systems.
(a) Turbopropeller-powered airplane propeller-drag
limiting systems must be designed so that no single failure
or malfunction of any of the systems during normal or
emergency operation results in propeller drag in excess of
that for which the airplane was designed under the
structural requirements of this part. Failure of structural
elements of the drag limiting systems need not be considered
if the probability of this kind of failure is extremely
remote.
(b) As used in this section, drag limiting systems
include manual or automatic devices that, when actuated
after engine power loss, can move the propeller blades
toward the feather position to reduce windmilling drag to a
safe level.
[Amdt. 23-7, 34 FR 13093, Aug. 13, 1969, as amended
by Amdt. 23-43, 58 FR 18971, Apr. 9, 1993]
Sec. 23.939 Powerplant operating
characteristics.
(a) Turbine engine powerplant operating characteristics
must be investigated in flight to determine that no adverse
characteristics (such as stall, surge, or flameout) are
present, to a hazardous degree, during normal and emergency
operation within the range of operating limitations of the
airplane and of the engine.
(b) Turbocharged reciprocating engine operating
characteristics must be investigated in flight to assure
that no adverse characteristics, as a result of an
inadvertent overboost, surge, flooding, or vapor lock, are
present during normal or emergency operation of the
engine(s) throughout the range of operating limitations of
both airplane and engine.
(c) For turbine engines, the air inlet system must not,
as a result of airflow distortion during normal operation,
cause vibration harmful to the engine.
[Amdt. 23-7, 34 FR 13093 Aug. 13, 1969, as amended by
Amdt. 23-14, 38 FR 31823, Nov. 19, 1973; Amdt. 23-18, 42 FR
15041, Mar. 17, 1977; Amdt. 23-42, 56 FR 354, Jan. 3,
1991]
Sec. 23.943 Negative
acceleration.
No hazardous malfunction of an engine, an auxiliary power
unit approved for use in flight, or any component or system
associated with the powerplant or auxiliary power unit may
occur when the airplane is operated at the negative
accelerations within the flight envelopes prescribed in Sec.
23.333. This must be shown for the greatest value and
duration of the acceleration expected in service.
[Amdt. 23-18, 42 FR 15041, Mar. 17, 1977, as amended
by Amdt. 23-43, 58 FR 18971, Apr. 9, 1993]
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Fuel
System:
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Sec. 23.951 General.
(a) Each fuel system must be constructed and arranged to
ensure fuel flow at a rate and pressure established for
proper engine and auxiliary power unit functioning under
each likely operating condition, including any maneuver for
which certification is requested and during which the engine
or auxiliary power unit is permitted to be in operation.
(b) Each fuel system must be arranged so that--
(1) No fuel pump can draw fuel from more than one tank at
a time; or
(2) There are means to prevent introducing air into the
system.
(c) Each fuel system for a turbine engine must be capable
of sustained operation throughout its flow and pressure
range with fuel initially saturated with water at 80 deg. F
and having 0.75cc of free water per gallon added and cooled
to the most critical condition for icing likely to be
encountered in operation.
(d) Each fuel system for a turbine engine powered
airplane must meet the applicable fuel venting requirements
of part 34 of this chapter.
[Amdt. 23-15, 39 FR 35459, Oct. 1, 1974, as amended
by Amdt. 23-40, 55 FR 32861, Aug. 10, 1990; Amdt. 23-43, 58
FR 18971, Apr. 9, 1993]
Sec. 23.953 Fuel system
independence.
(a) Each fuel system for a multiengine airplane must be
arranged so that, in at least one system configuration, the
failure of any one component (other than a fuel tank) will
not result in the loss of power of more than one engine or
require immediate action by the pilot to prevent the loss of
power of more than one engine.
(b) If a single fuel tank (or series of fuel tanks
interconnected to function as a single fuel tank) is used on
a multiengine airplane, the following must be provided:
(1) Independent tank outlets for each engine, each
incorporating a shut-off valve at the tank. This shutoff
valve may also serve as the fire wall shutoff valve required
if the line between the valve and the engine compartment
does not contain more than one quart of fuel (or any greater
amount shown to be safe) that can escape into the engine
compartment.
(2) At least two vents arranged to minimize the
probability of both vents becoming obstructed
simultaneously.
(3) Filler caps designed to minimize the probability of
incorrect installation or inflight loss.
(4) A fuel system in which those parts of the system from
each tank outlet to any engine are independent of each part
of the system supplying fuel to any other engine.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-7, 34 FR 13093 Aug. 13, 1969; Amdt.
23-43, 58 FR 18971, Apr. 9, 1993]
Sec. 23.954 Fuel system lightning
protection.
The fuel system must be designed and arranged to prevent
the ignition of fuel vapor within the system by--
(a) Direct lightning strikes to areas having a high
probability of stroke attachment;
(b) Swept lightning strokes on areas where swept strokes
are highly probable; and
(c) Corona or streamering at fuel vent outlets.
[Amdt. 23-7, 34 FR 13093, Aug. 13, 1969]
Sec. 23.955 Fuel flow.
(a) General. The ability of the fuel system to provide
fuel at the rates specified in this section and at a
pressure sufficient for proper engine operation must be
shown in the attitude that is most critical with respect to
fuel feed and quantity of unusable fuel. These conditions
may be simulated in a suitable mockup. In addition--
(1) The quantity of fuel in the tank may not exceed the
amount established as the unusable fuel supply for that tank
under Sec. 23.959(a) plus that quantity necessary to show
compliance with this section.
(2) If there is a fuel flowmeter, it must be blocked
during the flow test and the fuel must flow through the
meter or its bypass.
(3) If there is a flowmeter without a bypass, it must not
have any probable failure mode that would restrict fuel flow
below the level required for this fuel demonstration.
(4) The fuel flow must include that flow necessary for
vapor return flow, jet pump drive flow, and for all other
purposes for which fuel is used.
(b) Gravity systems. The fuel flow rate for gravity
systems (main and reserve supply) must be 150 percent of the
takeoff fuel consumption of the engine.
(c) Pump systems. The fuel flow rate for each pump system
(main and reserve supply) for each reciprocating engine must
be 125 percent of the fuel flow required by the engine at
the maximum takeoff power approved under this part.
(1) This flow rate is required for each main pump and
each emergency pump, and must be available when the pump is
operating as it would during takeoff;
(2) For each hand-operated pump, this rate must occur at
not more than 60 complete cycles (120 single strokes) per
minute.
(3) The fuel pressure, with main and emergency pumps
operating simultaneously, must not exceed the fuel inlet
pressure limits of the engine unless it can be shown that no
adverse effect occurs.
(d) Auxiliary fuel systems and fuel transfer systems.
Paragraphs (b), (c), and (f) of this section apply to each
auxiliary and transfer system, except that--
(1) The required fuel flow rate must be established upon
the basis of maximum continuous power and engine rotational
speed, instead of takeoff power and fuel consumption;
and
(2) If there is a placard providing operating
instructions, a lesser flow rate may be used for
transferring fuel from any auxiliary tank into a larger main
tank. This lesser flow rate must be adequate to maintain
engine maximum continuous power but the flow rate must not
overfill the main tank at lower engine powers.
(e) Multiple fuel tanks. For reciprocating engines that
are supplied with fuel from more than one tank, if engine
power loss becomes apparent due to fuel depletion from the
tank selected, it must be possible after switching to any
full tank, in level flight, to obtain 75 percent maximum
continuous power on that engine in not more than--
(1) 10 seconds for naturally aspirated single-engine
airplanes;
(2) 20 seconds for turbocharged single-engine airplanes,
provided that 75 percent maximum continuous naturally
aspirated power is regained within 10 seconds; or
(3) 20 seconds for multiengine airplanes.
(f) Turbine engine fuel systems. Each turbine engine fuel
system must provide at least 100 percent of the fuel flow
required by the engine under each intended operation
condition and maneuver. The conditions may be simulated in a
suitable mockup. This flow must--
(1) Be shown with the airplane in the most adverse fuel
feed condition (with respect to altitudes, attitudes, and
other conditions) that is expected in operation; and
(2) For multiengine airplanes, notwithstanding the lower
flow rate allowed by paragraph (d) of this section, be
automatically uninterrupted with respect to any engine until
all the fuel scheduled for use by that engine has been
consumed. In addition--
(i) For the purposes of this section, "fuel scheduled for
use by that engine" means all fuel in any tank intended for
use by a specific engine.
(ii) The fuel system design must clearly indicate the
engine for which fuel in any tank is scheduled.
(iii) Compliance with this paragraph must require no
pilot action after completion of the engine starting phase
of operations.
(3) For single-engine airplanes, require no pilot action
after completion of the engine starting phase of operations
unless means are provided that unmistakenly alert the pilot
to take any needed action at least five minutes prior to the
needed action; such pilot action must not cause any change
in engine operation; and such pilot action must not distract
pilot attention from essential flight duties during any
phase of operations for which the airplane is approved.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-7, 34 FR 13093, Aug. 13, 1969; Amdt.
23-43, 58 FR 18971, Apr. 9, 1993; Amdt. 23-51, 61 FR 5136,
Feb. 9, 1996]
Sec. 23.957 Flow between
interconnected tanks.
(a) It must be impossible, in a gravity feed system with
interconnected tank outlets, for enough fuel to flow between
the tanks to cause an overflow of fuel from any tank vent
under the conditions in Sec. 23.959, except that full tanks
must be used.
(b) If fuel can be pumped from one tank to another in
flight, the fuel tank vents and the fuel transfer system
must be designed so that no structural damage to any
airplane component can occur because of overfilling of any
tank.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-43, 58 FR 18972, Apr. 9, 1993]
Sec. 23.959 Unusable fuel
supply.
(a) The unusable fuel supply for each tank must be
established as not less than that quantity at which the
first evidence of malfunctioning occurs under the most
adverse fuel feed condition occurring under each intended
operation and flight maneuver involving that tank. Fuel
system component failures need not be considered.
(b) The effect on the usable fuel quantity as a result of
a failure of any pump shall be determined.
[Amdt. 23-7, 34 FR 13093, Aug. 13, 1969, as amended
by Amdt. 23-18, 42 FR 15041, Mar. 17, 1977; Amdt. 23-51, 61
FR 5136, Feb. 9, 1996]
Sec. 23.961 Fuel system hot weather
operation.
Each fuel system must be free from vapor lock when using
fuel at its critical temperature, with respect to vapor
formation, when operating the airplane in all critical
operating and environmental conditions for which approval is
requested. For turbine fuel, the initial temperature must be
110 deg.F, -0 deg., +5 deg.F or the maximum outside air
temperature for which approval is requested, whichever is
more critical.
[Amdt. 23-43, 58 FR 18972, Apr. 9, 1993; 58 FR 27060,
May 6, 1993]
Sec. 23.963 Fuel tanks:
general.
(a) Each fuel tank must be able to withstand, without
failure, the vibration, inertia, fluid, and structural loads
that it may be subjected to in operation.
(b) Each flexible fuel tank liner must be shown to be
suitable for the particular application.
(c) Each integral fuel tank must have adequate facilities
for interior inspection and repair.
(d) The total usable capacity of the fuel tanks must be
enough for at least one-half hour of operation at maximum
continuous power.
(e) Each fuel quantity indicator must be adjusted, as
specified in Sec. 23.1337(b), to account for the unusable
fuel supply determined under Sec. 23.959(a).
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964; 30 FR
258, Jan. 9, 1965, as amended by Amdt 23-34, 52 FR 1832,
Jan. 15, 1987; Amdt. 23-43, 58 FR 18972, Apr. 9, 1993; Amdt.
23-51, 61 FR 5136, Feb. 9, 1996]
Sec. 23.965 Fuel tank
tests.
(a) Each fuel tank must be able to withstand the
following pressures without failure or leakage:
(1) For each conventional metal tank and nonmetallic tank
with walls not supported by the airplane structure, a
pressure of 3.5 p.s.i., or that pressure developed during
maximum ultimate acceleration with a full tank, whichever is
greater.
(2) For each integral tank, the pressure developed during
the maximum limit acceleration of the airplane with a full
tank, with simultaneous application of the critical limit
structural loads.
(3) For each nonmetallic tank with walls supported by the
airplane structure and constructed in an acceptable manner
using acceptable basic tank material, and with actual or
simulated support conditions, a pressure of 2 p.s.i. for the
first tank of a specific design. The supporting structure
must be designed for the critical loads occurring in the
flight or landing strength conditions combined with the fuel
pressure loads resulting from the corresponding
accelerations.
(b) Each fuel tank with large, unsupported, or
unstiffened flat surfaces,whose failure or deformation could
cause fuel leakage, must be able to withstand the following
test without leakage, failure, or excessive deformation of
the tank walls:
(1) Each complete tank assembly and its support must be
vibration tested while mounted to simulate the actual
installation.
(2) Except as specified in paragraph (b)(4) of this
section, the tank assembly must be vibrated for 25 hours at
a total displacement of not less than 1/32 of an inch
(unless another displacement is substantiated) while 2/3
filled with water or other suitable test fluid.
(3) The test frequency of vibration must be as
follows:
(i) If no frequency of vibration resulting from any rpm
within the normal operating range of engine or propeller
speeds is critical, the test frequency of vibration is:
(A) The number of cycles per minute obtained by
multiplying the maximum continuous propeller speed in rpm by
0.9 for propeller-driven airplanes, and
(B) For non-propeller driven airplanes the test frequency
of vibration is 2,000 cycles per minute.(ii) If only one
frequency of vibration resulting from any rpm within the
normal operating range of engine or propeller speeds is
critical, that frequency of vibration must be the test
frequency.(iii) If more than one frequency of vibration
resulting from any rpm within the normal operating range of
engine or propeller speeds is critical, the most critical of
these frequencies must be the test frequency.
(4) Under paragraph (b)(3) (ii) and (iii) of this
section, the time of test must be adjusted to accomplish the
same number of vibration cycles that would be accomplished
in 25 hours at the frequency specified in paragraph
(b)(3)(i) of this section.
(5) During the test, the tank assembly must be rocked at
a rate of 16 to 20 complete cycles per minute, through an
angle of 15 deg. on either side of the horizontal (30 deg.
total), about an axis parallel to the axis of the fuselage,
for 25 hours.
(c) Each integral tank using methods of construction and
sealing not previously proven to be adequate by test data or
service experience must be able to withstand the vibration
test specified in paragraphs (b) (1) through (4) of this
section.
(d) Each tank with a nonmetallic liner must be subjected
to the sloshing test outlined in paragraph (b)(5) of this
section, with the fuel at room temperature. In addition, a
specimen liner of the same basic construction as that to be
used in the airplane must, when installed in a suitable test
tank, withstand the sloshing test with fuel at a temperature
of 110 deg. F.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-43, 58 FR 18972, Apr. 9, 1993; Amdt.
23-43, 61 FR 253, Jan. 4, 1996; Amdt. 23-51, 61 FR 5136,
Feb. 9, 1996]
Sec. 23.967 Fuel tank
installation.
(a) Each fuel tank must be supported so that tank loads
are not concentrated. In addition--
(1) There must be pads, if necessary, to prevent chafing
between each tank and its supports;
(2) Padding must be nonabsorbent or treated to prevent
the absorption of fuel;
(3) If a flexible tank liner is used, it must be
supported so that it is not required to withstand fluid
loads;
(4) Interior surfaces adjacent to the liner must be
smooth and free from projections that could cause wear,
unless--
(i) Provisions are made for protection of the liner at
those points; or
(ii) The construction of the liner itself provides such
protection; and
(5) A positive pressure must be maintained within the
vapor space of each bladder cell under any condition of
operation, except for a particular condition for which it is
shown that a zero or negative pressure will not cause the
bladder cell to collapse; and
(6) Syphoning of fuel (other than minor spillage) or
collapse of bladder fuel cells may not result from improper
securing or loss of the fuel filler cap.
(b) Each tank compartment must be ventilated and drained
to prevent the accumulation of flammable fluids or vapors.
Each compartment adjacent to a tank that is an integral part
of the airplane structure must also be ventilated and
drained.
(c) No fuel tank may be on the engine side of the
firewall. There must be at least one-half inch of clearance
between the fuel tank and the firewall. No part of the
engine nacelle skin that lies immediately behind a major air
opening from the engine compartment may act as the wall of
an integral tank.
(d) Each fuel tank must be isolated from personnel
compartments by a fume- proof and fuel-proof enclosure that
is vented and drained to the exterior of the airplane. The
required enclosure must sustain any personnel compartment
pressurization loads without permanent deformation or
failure under the conditions of Secs. 23.365 and 23.843 of
this part. A bladder-type fuel cell, if used, must have a
retaining shell at least equivalent to a metal fuel tank in
structural integrity.
(e) Fuel tanks must be designed, located, and installed
so as to retain fuel:
(1) When subjected to the inertia loads resulting from
the ultimate static load factors prescribed in Sec.
23.561(b)(2) of this part; and
(2) Under conditions likely to occur when the airplane
lands on a paved runway at a normal landing speed under each
of the following conditions:
(i) The airplane in a normal landing attitude and its
landing gear retracted.(ii) The most critical landing gear
leg collapsed and the other landing gear legs extended.
In showing compliance with paragraph (e)(2) of this
section, the tearing away of an engine mount must be
considered unless all the engines are installed above the
wing or on the tail or fuselage of the airplane.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-7, 34 FR 13903, Aug. 13, 1969; Amdt.
23-14, 38 FR 31823, Nov. 19, 1973; Amdt. 23-18, 42 FR 15041,
Mar. 17, 1977; Amdt. 23-26, 45 FR 60171, Sept. 11, 1980;
Amdt. 23-36, 53 FR 30815, Aug. 15, 1988; Amdt. 23-43, 58 FR
18972, Apr. 9, 1993]
Sec. 23.969 Fuel tank expansion
space
Each fuel tank must have an expansion space of not less
than two percent of the tank capacity, unless the tank vent
discharges clear of the airplane (in which case no expansion
space is required). It must be impossible to fill the
expansion space inadvertently with the airplane in the
normal ground attitude.
Sec. 23.971 Fuel tank
sump.
(a) Each fuel tank must have a drainable sump with an
effective capacity, in the normal ground and flight
attitudes, of 0.25 percent of the tank capacity, or 1/16
gallon, whichever is greater.
(b) Each fuel tank must allow drainage of any hazardous
quantity of water from any part of the tank to its sump with
the airplane in the normal ground attitude.
(c) Each reciprocating engine fuel system must have a
sediment bowl or chamber that is accessible for drainage;
has a capacity of 1 ounce for every 20 gallons of fuel tank
capacity; and each fuel tank outlet is located so that, in
the normal flight attitude, water will drain from all parts
of the tank except the sump to the sediment bowl or
chamber.
(d) Each sump, sediment bowl, and sediment chamber drain
required by paragraphs (a), (b), and (c) of this section
must comply with the drain provisions of Sec. 23.999 (b)(1)
and (b)(2).
[Amdt. 23-43, 58 FR 18972, Apr. 9, 1993; 58 FR 27060,
May 6, 1993]
Sec. 23.973 Fuel tank filler
connection.
(a) Each fuel tank filler connection must be marked as
prescribed in Sec. 23.1557(c).
(b) Spilled fuel must be prevented from entering the fuel
tank compartment or any part of the airplane other than the
tank itself.
(c) Each filler cap must provide a fuel-tight seal for
the main filler opening. However, there may be small
openings in the fuel tank cap for venting purposes or for
the purpose of allowing passage of a fuel gauge through the
cap provided such openings comply with the requirements of
Sec. 23.975(a).
(d) Each fuel filling point, except pressure fueling
connection points, must have a provision for electrically
bonding the airplane to ground fueling equipment.
(e) For airplanes with engines requiring gasoline as the
only permissible fuel, the inside diameter of the fuel
filler opening must be no larger than 2.36 inches.
(f) For airplanes with turbine engines, the inside
diameter of the fuel filler opening must be no smaller than
2.95 inches.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964; 30 FR
258, Jan. 9, 1965, as amended by Amdt. 23-18, 42 FR 15041,
Mar. 17, 1977; Amdt. 23-43, 58 FR 18972, Apr. 9, 1993; Amdt.
23-51, 61 FR 5136, Feb. 9, 1996]
Sec. 23.975 Fuel tank vents and
carburetor vapor vents.
(a) Each fuel tank must be vented from the top part of
the expansion space. In addition--
(1) Each vent outlet must be located and constructed in a
manner that minimizes the possibility of its being
obstructed by ice or other foreign matter;
(2) Each vent must be constructed to prevent siphoning of
fuel during normal operation;
(3) The venting capacity must allow the rapid relief of
excessive differences of pressure between the interior and
exterior of the tank;
(4) Airspaces of tanks with interconnected outlets must
be interconnected;
(5) There may be no point in any vent line where moisture
can accumulate with the airplane in either the ground or
level flight attitudes, unless drainage is provided. Any
drain valve installed must be accessible for drainage;
(6) No vent may terminate at a point where the discharge
of fuel from the vent outlet will constitute a fire hazard
or from which fumes may enter personnel compartments;
and
(7) Vents must be arranged to prevent the loss of fuel,
except fuel discharged because of thermal expansion, when
the airplane is parked in any direction on a ramp having a
one-percent slope.
(b) Each carburetor with vapor elimination connections
and each fuel injection engine employing vapor return
provisions must have a separate vent line to lead vapors
back to the top of one of the fuel tanks. If there is more
than one tank and it is necessary to use these tanks in a
definite sequence for any reason, the vapor vent line must
lead back to the fuel tank to be used first, unless the
relative capacities of the tanks are such that return to
another tank is preferable.
(c) For acrobatic category airplanes, excessive loss of
fuel during acrobatic maneuvers, including short periods of
inverted flight, must be prevented. It must be impossible
for fuel to siphon from the vent when normal flight has been
resumed after any acrobatic maneuver for which certification
is requested.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964; 30 FR
258, Jan. 9, 1965, as amended by Amdt. 23-18, 42 FR 15041,
Mar. 17, 1977; Amdt. 23-29, 49 FR 6847, Feb. 23, 1984; Amdt.
23-43, 58 FR 18973, Apr. 9, 1993; Amdt. 23-51, 61 FR 5136,
Feb. 9, 1996]
Sec. 23.977 Fuel tank
outlet.
(a) There must be a fuel strainer for the fuel tank
outlet or for the booster pump. This strainer must--
(1) For reciprocating engine powered airplanes, have 8 to
16 meshes per inch; and
(2) For turbine engine powered airplanes, prevent the
passage of any object that could restrict fuel flow or
damage any fuel system component.
(b) The clear area of each fuel tank outlet strainer must
be at least five times the area of the outlet line.
(c) The diameter of each strainer must be at least that
of the fuel tank outlet.
(d) Each strainer must be accessible for inspection and
cleaning.
[Amdt. 23-17, 41 FR 55465, Dec. 20, 1976, as amended
by Amdt. 23-43, 58 FR 18973, Apr. 9, 1993]
Sec. 23.979 Pressure fueling
systems.
For pressure fueling systems, the following apply:
(a) Each pressure fueling system fuel manifold connection
must have means to prevent the escape of hazardous
quantities of fuel from the system if the fuel entry valve
fails.
(b) An automatic shutoff means must be provided to
prevent the quantity of fuel in each tank from exceeding the
maximum quantity approved for that tank. This means
must--
(1) Allow checking for proper shutoff operation before
each fueling of the tank; and
(2) For commuter category airplanes, indicate at each
fueling station, a failure of the shutoff means to stop the
fuel flow at the maximum quantity approved for that
tank.
(c) A means must be provided to prevent damage to the
fuel system in the event of failure of the automatic shutoff
means prescribed in paragraph (b) of this section.
(d) All parts of the fuel system up to the tank which are
subjected to fueling pressures must have a proof pressure of
1.33 times, and an ultimate pressure of at least 2.0 times,
the surge pressure likely to occur during fueling.
[Amdt. 23-14, 38 FR 31823, Nov. 19, 1973, as amended
by Amdt. 23-51, 61 FR 5137, Feb. 9, 1996]
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Fuel
System Components:
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Sec. 23.991 Fuel pumps.
(a) Main pumps. For main pumps, the following apply:
(1) For reciprocating engine installations having fuel
pumps to supply fuel to the engine, at least one pump for
each engine must be directly driven by the engine and must
meet Sec. 23.955. This pump is a main pump.
(2) For turbine engine installations, each fuel pump
required for proper engine operation, or required to meet
the fuel system requirements of this subpart (other than
those in paragraph (b) of this section), is a main pump. In
addition--
(i) There must be at least one main pump for each turbine
engine;
(ii) The power supply for the main pump for each engine
must be independent of the power supply for each main pump
for any other engine; and
(iii) For each main pump, provision must be made to allow
the bypass of each positive displacement fuel pump other
than a fuel injection pump approved as part of the
engine.
(b) Emergency pumps. There must be an emergency pump
immediately available to supply fuel to the engine if any
main pump (other than a fuel injection pump approved as part
of an engine) fails. The power supply for each emergency
pump must be independent of the power supply for each
corresponding main pump.
(c) Warning means. If both the main pump and emergency
pump operate continuously, there must be a means to indicate
to the appropriate flight crewmembers a malfunction of
either pump.
(d) Operation of any fuel pump may not affect engine
operation so as to create a hazard, regardless of the engine
power or thrust setting or the functional status of any
other fuel pump.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-7, 34 FR 13093, Aug. 13, 1969; Amdt.
23-26, 45 FR 60171, Sept. 11, 1980; Amdt. 23-43, 58 FR
18973, Apr. 9, 1993]
Sec. 23.993 Fuel system lines and
fittings.
(a) Each fuel line must be installed and supported to
prevent excessive vibration and to withstand loads due to
fuel pressure and accelerated flight conditions.
(b) Each fuel line connected to components of the
airplane between which relative motion could exist must have
provisions for flexibility.
(c) Each flexible connection in fuel lines that may be
under pressure and subjected to axial loading must use
flexible hose assemblies.
(d) Each flexible hose must be shown to be suitable for
the particular application.
(e) No flexible hose that might be adversely affected by
exposure to high temperatures may be used where excessive
temperatures will exist during operation or after engine
shutdown.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-43, 58 FR 18973, Apr. 9, 1993]
Sec. 23.994 Fuel system
components.
Fuel system components in an engine nacelle or in the
fuselage must be protected from damage which could result in
spillage of enough fuel to constitute a fire hazard as a
result of a wheels-up landing on a paved runway.
[Amdt. 23-29, 49 FR 6847, Feb. 23, 1984]
Sec. 23.995 Fuel valves and
controls.
(a) There must be a means to allow appropriate flight
crew members to rapidly shut off, in flight, the fuel to
each engine individually.
(b) No shutoff valve may be on the engine side of any
firewall. In addition, there must be means to--
(1) Guard against inadvertent operation of each shutoff
valve; and
(2) Allow appropriate flight crew members to reopen each
valve rapidly after it has been closed.
(c) Each valve and fuel system control must be supported
so that loads resulting from its operation or from
accelerated flight conditions are not transmitted to the
lines connected to the valve.
(d) Each valve and fuel system control must be installed
so that gravity and vibration will not affect the selected
position.
(e) Each fuel valve handle and its connections to the
valve mechanism must have design features that minimize the
possibility of incorrect installation.
(f) Each check valve must be constructed, or otherwise
incorporate provisions, to preclude incorrect assembly or
connection of the valve.
(g) Fuel tank selector valves must--
(1) Require a separate and distinct action to place the
selector in the "OFF" position; and
(2) Have the tank selector positions located in such a
manner that it is impossible for the selector to pass
through the "OFF" position when changing from one tank to
another.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-14, 38 FR 31823, Nov. 19, 1973; Amdt.
23-17, 41 FR 55465, Dec. 20, 1976; Amdt. 23-18, 42 FR 15041,
Mar. 17, 1977; Amdt. 23-29, 49 FR 6847, Feb. 23,
1984]
Sec. 23.997 Fuel strainer or
filter.
There must be a fuel strainer or filter between the fuel
tank outlet and the inlet of either the fuel metering device
or an engine driven positive displacement pump, whichever is
nearer the fuel tank outlet. This fuel strainer or filter
must--
(a) Be accessible for draining and cleaning and must
incorporate a screen or element which is easily
removable;
(b) Have a sediment trap and drain except that it need
not have a drain if the strainer or filter is easily
removable for drain purposes;
(c) Be mounted so that its weight is not supported by the
connecting lines or by the inlet or outlet connections of
the strainer or filter itself, unless adequate strength
margins under all loading conditions are provided in the
lines and connections; and
(d) Have the capacity (with respect to operating
limitations established for the engine) to ensure that
engine fuel system functioning is not impaired, with the
fuel contaminated to a degree (with respect to particle size
and density) that is greater than that established for the
engine during its type certification.
(e) In addition, for commuter category airplanes, unless
means are provided in the fuel system to prevent the
accumulation of ice on the filter, a means must be provided
to automatically maintain the fuel flow if ice clogging of
the filter occurs.
[Amdt. 23-15, 39 FR 35459, Oct. 1, 1974, as amended
by Amdt. 23-29, 49 FR 6847, Feb. 23, 1984; Amdt. 23-34, 52
FR 1832, Jan. 15, 1987; Amdt. 23-43, 58 FR 18973, Apr. 9,
1993]
Sec. 23.999 Fuel system
drains.
(a) There must be at least one drain to allow safe
drainage of the entire fuel system with the airplane in its
normal ground attitude.
(b) Each drain required by paragraph (a) of this section
and Sec. 23.971 must--
(1) Discharge clear of all parts of the airplane;
(2) Have a drain valve--
(i) That has manual or automatic means for positive
locking in the closed position;
(ii) That is readily accessible;
(iii) That can be easily opened and closed;
(iv) That allows the fuel to be caught for
examination;
(v) That can be observed for proper closing; and
(vi) That is either located or protected to prevent fuel
spillage in the event of a landing with landing gear
retracted.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-17, 41 FR 55465, Dec. 20, 1976; Amdt.
23-43, 58 FR 18973, Apr. 9, 1993]
Sec. 23.1001 Fuel jettisoning
system.
(a) If the design landing weight is less than that
permitted under the requirements of Sec. 23.473(b), the
airplane must have a fuel jettisoning system installed that
is able to jettison enough fuel to bring the maximum weight
down to the design landing weight. The average rate of fuel
jettisoning must be at least 1 percent of the maximum weight
per minute, except that the time required to jettison the
fuel need not be less than 10 minutes.
(b) Fuel jettisoning must be demonstrated at maximum
weight with flaps and landing gear up and in--
(1) A power-off glide at 1.4 VS1;
(2) A climb, at the speed at which the
one-engine-inoperative enroute climb data have been
established in accordance with Sec. 23.69(b), with the
critical engine inoperative and the remaining engines at
maximum continuous power; and
(3) Level flight at 1.4 VS1, if the results of the tests
in the conditions specified in paragraphs (b)(1) and (2) of
this section show that this condition could be critical.
(c) During the flight tests prescribed in paragraph (b)
of this section, it must be shown that--
(1) The fuel jettisoning system and its operation are
free from fire hazard;
(2) The fuel discharges clear of any part of the
airplane;
(3) Fuel or fumes do not enter any parts of the airplane;
and
(4) The jettisoning operation does not adversely affect
the controllability of the airplane.
(d) For reciprocating engine powered airplanes, the
jettisoning system must be designed so that it is not
possible to jettison the fuel in the tanks used for takeoff
and landing below the level allowing 45 minutes flight at 75
percent maximum continuous power. However, if there is an
auxiliary control independent of the main jettisoning
control, the system may be designed to jettison all the
fuel.
(e) For turbine engine powered airplanes, the jettisoning
system must be designed so that it is not possible to
jettison fuel in the tanks used for takeoff and landing
below the level allowing climb from sea level to 10,000 feet
and thereafter allowing 45 minutes cruise at a speed for
maximum range.
(f) The fuel jettisoning valve must be designed to allow
flight crewmembers to close the valve during any part of the
jettisoning operation.
(g) Unless it is shown that using any means (including
flaps, slots, and slats) for changing the airflow across or
around the wings does not adversely affect fuel jettisoning,
there must be a placard, adjacent to the jettisoning
control, to warn flight crewmembers against jettisoning fuel
while the means that change the airflow are being used.
(h) The fuel jettisoning system must be designed so that
any reasonably probable single malfunction in the system
will not result in a hazardous condition due to
unsymmetrical jettisoning of, or inability to jettison,
fuel.
[Amdt. 23-7, 34 FR 13094, Aug. 13, 1969, as amended
by Amdt. 23-43, 58 FR 18973, Apr. 9, 1993; Amdt. 23-51, 61
FR 5137, Feb. 9, 1996]
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Oil
System:
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Sec. 23.1011 General.
(a) For oil systems and components that have been
approved under the engine airworthiness requirements and
where those requirements are equal to or more severe than
the corresponding requirements of subpart E of this part,
that approval need not be duplicated. Where the requirements
of subpart E of this part are more severe, substantiation
must be shown to the requirements of subpart E of this
part.
(b) Each engine must have an independent oil system that
can supply it with an appropriate quantity of oil at a
temperature not above that safe for continuous
operation.
(c) The usable oil tank capacity may not be less than the
product of the endurance of the airplane under critical
operating conditions and the maximum oil consumption of the
engine under the same conditions, plus a suitable margin to
ensure adequate circulation and cooling.
(d) For an oil system without an oil transfer system,
only the usable oil tank capacity may be considered. The
amount of oil in the engine oil lines, the oil radiator, and
the feathering reserve, may not be considered.
(e) If an oil transfer system is used, and the transfer
pump can pump some of the oil in the transfer lines into the
main engine oil tanks, the amount of oil in these lines that
can be pumped by the transfer pump may be included in the
oil capacity.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-43, 58 FR 18973, Apr. 9, 1993]
Sec. 23.1013 Oil tanks.
(a) Installation. Each oil tank must be installed
to--
(1) Meet the requirements of Sec. 23.967 (a) and (b);
and
(2) Withstand any vibration, inertia, and fluid loads
expected in operation.
(b) Expansion space. Oil tank expansion space must be
provided so that--
(1) Each oil tank used with a reciprocating engine has an
expansion space of not less than the greater of 10 percent
of the tank capacity or 0.5 gallon, and each oil tank used
with a turbine engine has an expansion space of not less
than 10 percent of the tank capacity; and
(2) It is impossible to fill the expansion space
inadvertently with the airplane in the normal ground
attitude.
(c) Filler connection. Each oil tank filler connection
must be marked as specified in Sec. 23.1557(c). Each
recessed oil tank filler connection of an oil tank used with
a turbine engine, that can retain any appreciable quantity
of oil, must have provisions for fitting a drain.
(d) Vent. Oil tanks must be vented as follows:
(1) Each oil tank must be vented to the engine from the
top part of the expansion space so that the vent connection
is not covered by oil under any normal flight condition.
(2) Oil tank vents must be arranged so that condensed
water vapor that might freeze and obstruct the line cannot
accumulate at any point.
(3) For acrobatic category airplanes, there must be means
to prevent hazardous loss of oil during acrobatic maneuvers,
including short periods of inverted flight.
(e) Outlet. No oil tank outlet may be enclosed by any
screen or guard that would reduce the flow of oil below a
safe value at any operating temperature. No oil tank outlet
diameter may be less than the diameter of the engine oil
pump inlet. Each oil tank used with a turbine engine must
have means to prevent entrance into the tank itself, or into
the tank outlet, of any object that might obstruct the flow
of oil through the system. There must be a shutoff valve at
the outlet of each oil tank used with a turbine engine,
unless the external portion of the oil system (including oil
tank supports) is fireproof.
(f) Flexible liners. Each flexible oil tank liner must be
of an acceptable kind.
(g) Each oil tank filler cap of an oil tank that is used
with an engine must provide an oiltight seal.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-15, 39 FR 35459 Oct. 1, 1974; Amdt.
23-43, 58 FR 18973, Apr. 9, 1993; Amdt. 23-51, 61 FR 5137,
Feb. 9, 1996]
Sec. 23.1015 Oil tank
tests.
Each oil tank must be tested under Sec. 23.965, except
that--
(a) The applied pressure must be five p.s.i. for the tank
construction instead of the pressures specified in Sec.
23.965(a);
(b) For a tank with a nonmetallic liner the test fluid
must be oil rather than fuel as specified in Sec. 23.965(d),
and the slosh test on a specimen liner must be conducted
with the oil at 250 deg. F.; and
(c) For pressurized tanks used with a turbine engine, the
test pressure may not be less than 5 p.s.i. plus the maximum
operating pressure of the tank.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-15, 39 FR 35460, Oct. 1, 1974]
Sec. 23.1017 Oil lines and
fittings.
(a) Oil lines. Oil lines must meet Sec. 23.993 and must
accommodate a flow of oil at a rate and pressure adequate
for proper engine functioning under any normal operating
condition.
(b) Breather lines. Breather lines must be arranged so
that--
(1) Condensed water vapor or oil that might freeze and
obstruct the line cannot accumulate at any point;
(2) The breather discharge will not constitute a fire
hazard if foaming occurs, or cause emitted oil to strike the
pilot's windshield;
(3) The breather does not discharge into the engine air
induction system; and
(4) For acrobatic category airplanes, there is no
excessive loss of oil from the breather during acrobatic
maneuvers, including short periods of inverted flight.
(5) The breather outlet is protected against blockage by
ice or foreign matter.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-7, 34 FR 13094, Aug. 13, 1969; Amdt.
23-14, 38 FR 31823, Nov. 19, 1973]
Sec. 23.1019 Oil strainer or
filter.
(a) Each turbine engine installation must incorporate an
oil strainer or filter through which all of the engine oil
flows and which meets the following requirements:
(1) Each oil strainer or filter that has a bypass, must
be constructed and installed so that oil will flow at the
normal rate through the rest of the system with the strainer
or filter completely blocked.
(2) The oil strainer or filter must have the capacity
(with respect to operating limitations established for the
engine) to ensure that engine oil system functioning is not
impaired when the oil is contaminated to a degree (with
respect to particle size and density) that is greater than
that established for the engine for its type
certification.
(3) The oil strainer or filter, unless it is installed at
an oil tank outlet, must incorporate a means to indicate
contamination before it reaches the capacity established in
accordance with paragraph (a)(2) of this section.
(4) The bypass of a strainer or filter must be
constructed and installed so that the release of collected
contaminants is minimized by appropriate location of the
bypass to ensure that collected contaminants are not in the
bypass flow path.
(5) An oil strainer or filter that has no bypass, except
one that is installed at an oil tank outlet, must have a
means to connect it to the warning system required in Sec.
23.1305(c)(9).
(b) Each oil strainer or filter in a powerplant
installation using reciprocating engines must be constructed
and installed so that oil will flow at the normal rate
through the rest of the system with the strainer or filter
element completely blocked.
[Amdt. 23-15, 39 FR 35460, Oct. 1, 1974, as amended
by Amdt. 23-29, 49 FR 6847, Feb. 23, 1984; Amdt. 23-43, 58
FR 18973, Apr. 9, 1993]
Sec. 23.1021 Oil system
drains.
A drain (or drains) must be provided to allow safe
drainage of the oil system. Each drain must--
(a) Be accessible;
(b) Have drain valves, or other closures, employing
manual or automatic shut-off means for positive locking in
the closed position; and
(c) Be located or protected to prevent inadvertent
operation.
[Amdt. 23-29, 49 FR 6847, Feb. 23, 1984, as amended
by Amdt. 23-43, 58 FR 18973, Apr. 9, 1993]
*****************************************************************************
DAILY CFR (TM) Note
58 FR 18958, No. 67, Apr. 9, 1993
SUMMARY: This final rule amends the powerplant and
equipment airworthiness standards for normal, utility,
acrobatic, and commuter category airplanes. This amendment
is based on certain proposals and recommendations discussed
at the Small Airplane Airworthiness Review Conference held
on October 22-26, 1984, in St. Louis, Missouri, and arises
from the recognition by both government and industry, that
upgraded standards are needed to maintain an acceptable
level of safety for small airplanes.
EFFECTIVE DATE: May 10, 1993.
*****************************************************************************
Sec. 23.1023 Oil
radiators.
Each oil radiator and its supporting structures must be
able to withstand the vibration, inertia, and oil pressure
loads to which it would be subjected in operation.
Sec. 23.1027 Propeller feathering
system.
(a) If the propeller feathering system uses engine oil
and that oil supply can become depleted due to failure of
any part of the oil system, a means must be incorporated to
reserve enough oil to operate the feathering system.
(b) The amount of reserved oil must be enough to
accomplish feathering and must be available only to the
feathering pump.
(c) The ability of the system to accomplish feathering
with the reserved oil must be shown.
(d) Provision must be made to prevent sludge or other
foreign matter from affecting the safe operation of the
propeller feathering system.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-14, 38 FR 31823, Nov. 19, 1973; Amdt.
23-43, 58 FR 18973, Apr. 9, 1993]
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Cooling:
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Sec. 23.1041 General.
The powerplant and auxiliary power unit cooling
provisions must maintain the temperatures of powerplant
components and engine fluids, and auxiliary power unit
components and fluids within the limits established for
those components and fluids under the most adverse ground,
water, and flight operations to the maximum altitude and
maximum ambient atmospheric temperature conditions for which
approval is requested, and after normal engine and auxiliary
power unit shutdown.
[Amdt. 23-43, 58 FR 18973, Apr. 9, 1993, as amended
by Amdt. 23-51, 61 FR 5137, Feb. 9, 1996]
Sec. 23.1043 Cooling
tests.
(a) General. Compliance with Sec. 23.1041 must be shown
on the basis of tests, for which the following apply:
(1) If the tests are conducted under ambient atmospheric
temperature conditions deviating from the maximum for which
approval is requested, the recorded powerplant temperatures
must be corrected under paragraphs (c) and (d) of this
section, unless a more rational correction method is
applicable.
(2) No corrected temperature determined under paragraph
(a)(1) of this section may exceed established limits.
(3) The fuel used during the cooling tests must be of the
minimum grade approved for the engine.
(4) For turbocharged engines, each turbocharger must be
operated through that part of the climb profile for which
operation with the turbocharger is requested.
(5) For a reciprocating engine, the mixture settings must
be the leanest recommended for climb.
(b) Maximum ambient atmospheric temperature. A maximum
ambient atmospheric temperature corresponding to sea level
conditions of at least 100 degrees F must be established.
The assumed temperature lapse rate is 3.6 degrees F per
thousand feet of altitude above sea level until a
temperature of -69.7 degrees F is reached, above which
altitude the temperature is considered constant at -69.7
degrees F. However, for winterization installations, the
applicant may select a maximum ambient atmospheric
temperature corresponding to sea level conditions of less
than 100 degrees F.
(c) Correction factor (except cylinder barrels).
Temperatures of engine fluids and powerplant components
(except cylinder barrels) for which temperature limits are
established, must be corrected by adding to them the
difference between the maximum ambient atmospheric
temperature for the relevant altitude for which approval has
been requested and the temperature of the ambient air at the
time of the first occurrence of the maximum fluid or
component temperature recorded during the cooling test.
(d) Correction factor for cylinder barrel temperatures.
Cylinder barrel temperatures must be corrected by adding to
them 0.7 times the difference between the maximum ambient
atmospheric temperature for the relevant altitude for which
approval has been requested and the temperature of the
ambient air at the time of the first occurrence of the
maximum cylinder barrel temperature recorded during the
cooling test.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-7, 34 FR 13094, Aug. 13, 1969; Amdt.
23-21, 43 FR 2319, Jan. 16, 1978; Amdt. 23-51, 61 FR 5137,
Feb. 9, 1996]
Sec. 23.1045 Cooling test procedures
for turbine engine powered airplanes.
(a) Compliance with Sec. 23.1041 must be shown for all
phases of operation. The airplane must be flown in the
configurations, at the speeds, and following the procedures
recommended in the Airplane Flight Manual for the relevant
stage of flight, that correspond to the applicable
performance requirements that are critical to cooling.
(b) Temperatures must be stabilized under the conditions
from which entry is made into each stage of flight being
investigated, unless the entry condition normally is not one
during which component and engine fluid temperatures would
stabilize (in which case, operation through the full entry
condition must be conducted before entry into the stage of
flight being investigated in order to allow temperatures to
reach their natural levels at the time of entry). The
takeoff cooling test must be preceded by a period during
which the powerplant component and engine fluid temperatures
are stabilized with the engines at ground idle.
(c) Cooling tests for each stage of flight must be
continued until--
(1) The component and engine fluid temperatures
stabilize;
(2) The stage of flight is completed; or
(3) An operating limitation is reached.
[Amdt. 23-7, 34 FR 13094, Aug. 13, 1969, as amended
by Amdt. 23-51, 61 FR 5137, Feb. 9, 1996]
Sec. 23.1047 Cooling test procedures
for reciprocating engine powered airplanes.
Compliance with Sec. 23.1041 must be shown for the climb
(or, for multiengine airplanes with negative
one-engine-inoperative rates of climb, the descent) stage of
flight. The airplane must be flown in the configurations, at
the speeds and following the procedures recommended in the
Airplane Flight Manual, that correspond to the applicable
performance requirements that are critical to cooling.
[Amdt. 23-51, 61 FR 5137, Feb. 9, 1996]
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Liquid
Cooling:
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Sec. 23.1061 Installation.
(a) General. Each liquid-cooled engine must have an
independent cooling system (including coolant tank)
installed so that--
(1) Each coolant tank is supported so that tank loads are
distributed over a large part of the tank surface;
(2) There are pads or other isolation means between the
tank and its supports to prevent chafing.
(3) Pads or any other isolation means that is used must
be nonabsorbent or must be treated to prevent absorption of
flammable fluids; and
(4) No air or vapor can be trapped in any part of the
system, except the coolant tank expansion space, during
filling or during operation.
(b) Coolant tank. The tank capacity must be at least one
gallon, plus 10 percent of the cooling system capacity. In
addition--
(1) Each coolant tank must be able to withstand the
vibration, inertia, and fluid loads to which it may be
subjected in operation;
(2) Each coolant tank must have an expansion space of at
least 10 percent of the total cooling system capacity;
and
(3) It must be impossible to fill the expansion space
inadvertently with the airplane in the normal ground
attitude.
(c) Filler connection. Each coolant tank filler
connection must be marked as specified in Sec. 23.1557(c).
In addition--
(1) Spilled coolant must be prevented from entering the
coolant tank compartment or any part of the airplane other
than the tank itself; and
(2) Each recessed coolant filler connection must have a
drain that discharges clear of the entire airplane.
(d) Lines and fittings. Each coolant system line and
fitting must meet the requirements of Sec. 23.993, except
that the inside diameter of the engine coolant inlet and
outlet lines may not be less than the diameter of the
corresponding engine inlet and outlet connections.
(e) Radiators. Each coolant radiator must be able to
withstand any vibration, inertia, and coolant pressure load
to which it may normally be subjected. In addition--
(1) Each radiator must be supported to allow expansion
due to operating temperatures and prevent the transmittal of
harmful vibration to the radiator; and
(2) If flammable coolant is used, the air intake duct to
the coolant radiator must be located so that (in case of
fire) flames from the nacelle cannot strike the
radiator.
(f) Drains. There must be an accessible drain that--
(1) Drains the entire cooling system (including the
coolant tank, radiator, and the engine) when the airplane is
in the normal ground altitude;
(2) Discharges clear of the entire airplane; and
(3) Has means to positively lock it closed.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-43, 58 FR 18973, Apr. 9, 1993]
Sec. 23.1063 Coolant tank
tests.
Each coolant tank must be tested under Sec. 23.965,
except that--
(a) The test required by Sec. 23.965(a) (1) must be
replaced with a similar test using the sum of the pressure
developed during the maximum ultimate acceleration with a
full tank or a pressure of 3.5 pounds per square inch,
whichever is greater, plus the maximum working pressure of
the system; and
(b) For a tank with a nonmetallic liner the test fluid
must be coolant rather than fuel as specified in Sec.
23.965(d), and the slosh test on a specimen liner must be
conducted with the coolant at operating temperature.
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Induction
System:
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Sec. 23.1091 Air induction
system.
(a) The air induction system for each engine and
auxiliary power unit and their accessories must supply the
air required by that engine and auxiliary power unit and
their accessories under the operating conditions for which
certification is requested.
(b) Each reciprocating engine installation must have at
least two separate air intake sources and must meet the
following:
(1) Primary air intakes may open within the cowling if
that part of the cowling is isolated from the engine
accessory section by a fire-resistant diaphragm or if there
are means to prevent the emergence of backfire flames.
(2) Each alternate air intake must be located in a
sheltered position and may not open within the cowling if
the emergence of backfire flames will result in a
hazard.
(3) The supplying of air to the engine through the
alternate air intake system may not result in a loss of
excessive power in addition to the power loss due to the
rise in air temperature.
(4) Each automatic alternate air door must have an
override means accessible to the flight crew.
(5) Each automatic alternate air door must have a means
to indicate to the flight crew when it is not closed.
(c) For turbine engine powered airplanes--
(1) There must be means to prevent hazardous quantities
of fuel leakage or overflow from drains, vents, or other
components of flammable fluid systems from entering the
engine or auxiliary power unit and their accessories intake
system; and
(2) The airplane must be designed to prevent water or
slush on the runway, taxiway, or other airport operating
surfaces from being directed into the engine or auxiliary
power unit air intake ducts in hazardous quantities. The air
intake ducts must be located or protected so as to minimize
the hazard of ingestion of foreign matter during takeoff,
landing, and taxiing.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-7, 34 FR 13095, Aug. 13, 1969; Amdt.
23-43, 58 FR 18973, Apr. 9, 1993; 58 FR 27060, May 6, 1993;
Amdt. 23-51, 61 FR 5137, Feb. 9, 1996]
Sec. 23.1093 Induction system icing
protection.
(a) Reciprocating engines. Each reciprocating engine air
induction system must have means to prevent and eliminate
icing. Unless this is done by other means, it must be shown
that, in air free of visible moisture at a temperature of 30
deg. F.--
(1) Each airplane with sea level engines using
conventional venturi carburetors has a preheater that can
provide a heat rise of 90 deg. F. with the engines at 75
percent of maximum continuous power;
(2) Each airplane with altitude engines using
conventional venturi carburetors has a preheater that can
provide a heat rise of 120 deg. F. with the engines at 75
percent of maximum continuous power;
(3) Each airplane with altitude engines using fuel
metering devices tending to prevent icing has a preheater
that, with the engines at 60 percent of maximum continuous
power, can provide a heat rise of--
(i) 100 deg. F.; or
(ii) 40 deg. F., if a fluid deicing system meeting the
requirements of Secs. 23.1095 through 23.1099 is
installed;
(4) Each airplane with sea level engine(s) using fuel
metering device tending to prevent icing has a sheltered
alternate source of air with a preheat of not less than 60
deg.F with the engines at 75 percent of maximum continuous
power;
(5) Each airplane with sea level or altitude engine(s)
using fuel injection systems having metering components on
which impact ice may accumulate has a preheater capable of
providing a heat rise of 75 deg.F when the engine is
operating at 75 percent of its maximum continuous power;
and
(6) Each airplane with sea level or altitude engine(s)
using fuel injection systems not having fuel metering
components projecting into the airstream on which ice may
form, and introducing fuel into the air induction system
downstream of any components or other obstruction on which
ice produced by fuel evaporation may form, has a sheltered
alternate source of air with a preheat of not less than 60
deg.F with the engines at 75 percent of its maximum
continuous power.
(b) Turbine engines.
(1) Each turbine engine and its air inlet system must
operate throughout the flight power range of the engine
(including idling), without the accumulation of ice on
engine or inlet system components that would adversely
affect engine operation or cause a serious loss of power or
thrust--
(i) Under the icing conditions specified in appendix C of
part 25 of this chapter; and
(ii) In snow, both falling and blowing, within the
limitations established for the airplane for such
operation.
(2) Each turbine engine must idle for 30 minutes on the
ground, with the air bleed available for engine icing
protection at its critical condition, without adverse
effect, in an atmosphere that is at a temperature between 15
deg. and 30 deg.F (between -9 deg. and -1 deg.C) and has a
liquid water content not less than 0.3 grams per cubic meter
in the form of drops having a mean effective diameter not
less than 20 microns, followed by momentary operation at
takeoff power or thrust. During the 30 minutes of idle
operation, the engine may be run up periodically to a
moderate power or thrust setting in a manner acceptable to
the Administrator.
(c) Reciprocating engines with Superchargers. For
airplanes with reciprocating engines having superchargers to
pressurize the air before it enters the fuel metering
device, the heat rise in the air caused by that
supercharging at any altitude may be utilized in determining
compliance with paragraph (a) of this section if the heat
rise utilized is that which will be available,
automatically, for the applicable altitudes and operating
condition because of supercharging.
[Amdt. 23-7, 34 FR 13095, Aug. 13, 1969, as amended
by Amdt. 23-15, 39 FR 35460, Oct. 1, 1974; Amdt. 23-17, 41
FR 55465, Dec. 20, 1976; Amdt. 23-18, 42 FR 15041, Mar. 17,
1977; Amdt. 23-29, 49 FR 6847, Feb. 23, 1984; Amdt. 23-43,
58 FR 18974, Apr. 9, 1993; Amdt. 23-51, 61 FR 5137, Feb. 9,
1996]
Sec. 23.1095 Carburetor deicing fluid
flow rate.
(a) If a carburetor deicing fluid system is used, it must
be able to simultaneously supply each engine with a rate of
fluid flow, expressed in pounds per hour, of not less than
2.5 times the square root of the maximum continuous power of
the engine.
(b) The fluid must be introduced into the air induction
system--
(1) Close to, and upstream of, the carburetor; and
(2) So that it is equally distributed over the entire
cross section of the induction system air passages.
Sec. 23.1097 Carburetor deicing fluid
system capacity.
(a) The capacity of each carburetor deicing fluid
system--
(1) May not be less than the greater of--
(i) That required to provide fluid at the rate specified
in Sec. 23.1095 for a time equal to three percent of the
maximum endurance of the airplane; or
(ii) 20 minutes at that flow rate; and
(2) Need not exceed that required for two hours of
operation.
(b) If the available preheat exceeds 50 deg. F. but is
less than 100 deg. F., the capacity of the system may be
decreased in proportion to the heat rise available in excess
of 50 deg. F.
Sec. 23.1099 Carburetor deicing fluid
system detail design.
Each carburetor deicing fluid system must meet the
applicable requirements for the design of a fuel system,
except as specified in Secs. 23.1095 and 23.1097.
Sec. 23.1101 Induction air preheater
design.
Each exhaust-heated, induction air preheater must be
designed and constructed to--
(a) Ensure ventilation of the preheater when the
induction air preheater is not being used during engine
operation;
(b) Allow inspection of the exhaust manifold parts that
it surrounds; and
(c) Allow inspection of critical parts of the preheater
itself.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-43, 58 FR 18974, Apr. 9, 1993]
Sec. 23.1103 Induction system
ducts.
(a) Each induction system duct must have a drain to
prevent the accumulation of fuel or moisture in the normal
ground and flight attitudes. No drain may discharge where it
will cause a fire hazard.
(b) Each duct connected to components between which
relative motion could exist must have means for
flexibility.
(c) Each flexible induction system duct must be capable
of withstanding the effects of temperature extremes, fuel,
oil, water, and solvents to which it is expected to be
exposed in service and maintenance without hazardous
deterioration or delamination.
(d) For reciprocating engine installations, each
induction system duct must be--
(1) Strong enough to prevent induction system failures
resulting from normal backfire conditions; and
(2) Fire resistant in any compartment for which a fire
extinguishing system is required.
(e) Each inlet system duct for an auxiliary power unit
must be--
(1) Fireproof within the auxiliary power unit
compartment;
(2) Fireproof for a sufficient distance upstream of the
auxiliary power unit compartment to prevent hot gas reverse
flow from burning through the duct and entering any other
compartment of the airplane in which a hazard would be
created by the entry of the hot gases;
(3) Constructed of materials suitable to the
environmental conditions expected in service, except in
those areas requiring fireproof or fire resistant materials;
and
(4) Constructed of materials that will not absorb or trap
hazardous quantities of flammable fluids that could be
ignited by a surge or reverse- flow condition.
(f) Induction system ducts that supply air to a cabin
pressurization system must be suitably constructed of
material that will not produce hazardous quantities of toxic
gases or isolated to prevent hazardous quantities of toxic
gases from entering the cabin during a powerplant fire.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-7, 34 FR 13095, Aug. 13, 1969; Amdt.
23-43, 58 FR 18974, Apr. 9, 1993]
Sec. 23.1105 Induction system
screens.
If induction system screens are used--
(a) Each screen must be upstream of the carburetor or
fuel injection system.
(b) No screen may be in any part of the induction system
that is the only passage through which air can reach the
engine, unless--
(1) The available preheat is at least 100 deg. F.;
and
(2) The screen can be deiced by heated air;
(c) No screen may be deiced by alcohol alone; and
(d) It must be impossible for fuel to strike any
screen.
[Docket No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-51, 61 FR 5137, Feb. 9, 1996]
Sec. 23.1107 Induction system
filters.
If an air filter is used to protect the engine against
foreign material particles in the induction air supply--
(a) Each air filter must be capable of withstanding the
effects of temperature extremes, rain, fuel, oil, and
solvents to which it is expected to be exposed in service
and maintenance; and
(b) Each air filter shall have a design feature to
prevent material separated from the filter media from
interfering with proper fuel metering operation.
[Amdt. 23-43, 58 FR 18974, Apr. 9, 1993, as amended
by Amdt. 23-51, 61 FR 5137, Feb. 9, 1996]
Sec. 23.1109 Turbocharger bleed air
system.
The following applies to turbocharged bleed air systems
used for cabin pressurization:
(a) The cabin air system may not be subject to hazardous
contamination following any probable failure of the
turbocharger or its lubrication system.
(b) The turbocharger supply air must be taken from a
source where it cannot be contaminated by harmful or
hazardous gases or vapors following any probable failure or
malfunction of the engine exhaust, hydraulic, fuel, or oil
system.
[Doc. No. 25811, 56 FR 354, Jan. 3, 1991]
Sec. 23.1111 Turbine engine bleed air
system.
For turbine engine bleed air systems, the following
apply:
(a) No hazard may result if duct rupture or failure
occurs anywhere between the engine port and the airplane
unit served by the bleed air.
(b) The effect on airplane and engine performance of
using maximum bleed air must be established.
(c) Hazardous contamination of cabin air systems may not
result from failures of the engine lubricating system.
[Amdt. 23-7, 34 FR 13095, Aug. 13, 1969, as amended
by Amdt. 23-17, 41 FR 55465, Dec. 20, 1976]
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Exhaust
System:
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Sec. 23.1121 General.
For powerplant and auxiliary power unit installations,
the following apply--
(a) Each exhaust system must ensure safe disposal of
exhaust gases without fire hazard or carbon monoxide
contamination in any personnel compartment.
(b) Each exhaust system part with a surface hot enough to
ignite flammable fluids or vapors must be located or
shielded so that leakage from any system carrying flammable
fluids or vapors will not result in a fire caused by
impingement of the fluids or vapors on any part of the
exhaust system including shields for the exhaust system.
(c) Each exhaust system must be separated by fireproof
shields from adjacent flammable parts of the airplane that
are outside of the engine and auxiliary power unit
compartments.
(d) No exhaust gases may discharge dangerously near any
fuel or oil system drain.
(e) No exhaust gases may be discharged where they will
cause a glare seriously affecting pilot vision at night.
(f) Each exhaust system component must be ventilated to
prevent points of excessively high temperature.
(g) If significant traps exist, each turbine engine and
auxiliary power unit exhaust system must have drains
discharging clear of the airplane, in any normal ground and
flight attitude, to prevent fuel accumulation after the
failure of an attempted engine or auxiliary power unit
start.
(h) Each exhaust heat exchanger must incorporate means to
prevent blockage of the exhaust port after any internal heat
exchanger failure.
(i) For the purpose of compliance with Sec. 23.603, the
failure of any part of the exhaust system will be considered
to adversely affect safety.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-7, 34 FR 13095, Aug. 13, 1969; Amdt.
23-18, 42 FR 15042, Mar. 17, 1977; Amdt. 23-43, 18974, Apr.
9, 1993; Amdt. 23-51, 61 FR 5137, Feb. 9, 1996]
Sec. 23.1123 Exhaust
system.
(a) Each exhaust system must be fireproof and
corrosion-resistant, and must have means to prevent failure
due to expansion by operating temperatures.
(b) Each exhaust system must be supported to withstand
the vibration and inertia loads to which it may be subjected
in operation.
(c) Parts of the system connected to components between
which relative motion could exist must have means for
flexibility.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-43, 58 FR 18974, Apr. 9, 1993]
Sec. 23.1125 Exhaust heat
exchangers.
For reciprocating engine powered airplanes the following
apply:
(a) Each exhaust heat exchanger must be constructed and
installed to withstand the vibration, inertia, and other
loads that it may be subjected to in normal operation. In
addition--
(1) Each exchanger must be suitable for continued
operation at high temperatures and resistant to corrosion
from exhaust gases;
(2) There must be means for inspection of critical parts
of each exchanger; and
(3) Each exchanger must have cooling provisions wherever
it is subject to contact with exhaust gases.
(b) Each heat exchanger used for heating ventilating air
must be constructed so that exhaust gases may not enter the
ventilating air.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-17, 41 FR 55465, Dec. 20, 1976]
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Powerplant
Controls and Accessories:
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Sec. 23.1141 Powerplant controls:
general.
(a) Powerplant controls must be located and arranged
under Sec. 23.777 and marked under Sec. 23.1555(a).
(b) Each flexible control must be shown to be suitable
for the particular application.
(c) Each control must be able to maintain any necessary
position without--
(1) Constant attention by flight crew members; or
(2) Tendency to creep due to control loads or
vibration.
(d) Each control must be able to withstand operating
loads without failure or excessive deflection.
(e) For turbine engine powered airplanes, no single
failure or malfunction, or probable combination thereof, in
any powerplant control system may cause the failure of any
powerplant function necessary for safety.
(f) The portion of each powerplant control located in the
engine compartment that is required to be operated in the
event of fire must be at least fire resistant.
(g) Powerplant valve controls located in the cockpit must
have--
(1) For manual valves, positive stops or in the case of
fuel valves suitable index provisions, in the open and
closed position; and
(2) For power-assisted valves, a means to indicate to the
flight crew when the valve--
(i) Is in the fully open or fully closed position; or
(ii) Is moving between the fully open and fully closed
position.
[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as
amended by Amdt. 23-7, 34 FR 13095, Aug. 13, 1969; Amdt.
23-14, 38 FR 31823, Nov. 19, 1973; Amdt. 23-18, 42 FR 15042,
Mar. 17, 1977; Amdt. 23-51, 61 FR 5137, Feb. 9,
1996]
Sec. 23.1142 Auxiliary power unit
controls.
Means must be p |